NorthStar 26G ATV Sprayer : High Flow Pump & Boom Science | 26G-5.5GPM-12V

Update on April 10, 2025, 10:25 a.m.

Managing sizable properties presents a unique set of challenges. From controlling invasive weeds across pastures to ensuring lawns receive even fertilization or protecting valuable trees from pests, the scale often dwarfs manual efforts. All-Terrain Vehicles (ATVs) equipped with specialized sprayers have become indispensable tools, offering mobility and capacity. Among these, the NorthStar 26G-5.5GPM-12V High Flow ATV Broadcast and Spot Sprayer (Model M99922) is engineered to tackle demanding tasks. But beyond just listing features, understanding how this machine works, the science embedded in its design, and how to operate it effectively and safely is key to truly mastering your domain. Let’s embark on a detailed exploration.
 NorthStar 26G-5.5GPM-12V High Flow ATV Broadcast and Spot Sprayer

The Heart of the System: Deconstructing the NorthStar NSQ Series Pump

At the core of the NorthStar 26G lies its power source: the NSQ Series diaphragm pump. This isn’t just any pump; it’s specifically designed for the rigors of agricultural and property maintenance spraying.

Power Metrics: Understanding 5.5 GPM and 60 PSI

Two numbers define the pump’s output: 5.5 GPM (Gallons Per Minute) and 60 PSI (Pounds per Square Inch). What do these mean in practice?

  • Flow Rate (GPM): This dictates how much liquid the pump can move in a given time. A higher GPM, like 5.5, translates directly to faster coverage speed. When using the broadcast boom, you can cover more ground more quickly compared to a lower-flow pump, saving valuable time on large tracts.
  • Pressure (PSI): This determines the force with which the liquid is expelled. 60 PSI is substantial, contributing to several factors: it helps atomize the liquid into appropriate droplet sizes for effective coverage, provides the necessary force for reaching significant distances with the spot sprayer (up to 33 feet horizontally), and ensures consistent flow through the boom nozzles.

Think of it like a hose: GPM is the volume of water coming out, while PSI is how hard it’s pushing. For efficient spraying over large areas, having both high flow and adequate pressure is crucial.

Intelligent Power: The On-Demand Pressure Switch

A key feature of the NSQ pump is its “on-demand” operation, thanks to an integrated pressure switch. This isn’t a pump that runs constantly once powered on.

  • How it Works: The switch continuously monitors the pressure within the outlet hose. When you release the spray gun trigger or close the boom valve, the flow stops, and the pressure quickly builds up to a preset level (typically slightly above the maximum operating pressure). The switch senses this rise and automatically cuts power to the pump motor. When you squeeze the trigger again, the pressure instantly drops, and the switch closes the circuit, restarting the pump immediately.
  • The Benefits: This seemingly simple mechanism offers significant advantages. Firstly, it conserves your ATV’s battery power, as the pump only draws current when actively spraying. Secondly, it significantly reduces wear and tear on the pump’s motor and internal components. Thirdly, it leads to quieter operation overall, as the pump isn’t humming away needlessly between spray bursts. It operates much like the pressure switch on a household well pump, ensuring water flows only when a tap is opened.

Endurance Engineering: The 100% Continuous Duty Motor

Large spraying jobs can take time. The NorthStar NSQ pump addresses this with a motor rated for 100% continuous duty.

  • What This Means: Unlike many standard electric motors that have duty cycle limitations (e.g., 15 minutes on, 45 minutes off) to prevent overheating, this motor is designed to run continuously without requiring mandatory cooldown periods.
  • Why It Matters: For someone spraying several acres, having to stop midway for the pump motor to cool down is frustrating and inefficient. The continuous duty rating, achieved through what the manufacturer describes as an “oversized” motor (implying robust construction and effective heat dissipation), ensures you can complete your task without interruption, maximizing productivity.

Material Science for Durability: Viton® Valves and Santoprene® Diaphragm

Sprayers handle a variety of chemicals, some of which can be corrosive or degrading to standard rubber or plastic parts. NorthStar tackles this challenge through careful material selection for critical pump components.

  • Viton® Valves: The pump utilizes patented DXS-3 valves incorporating Viton®. Viton® is a brand name for a type of fluoroelastomer (FKM). (Science Insight): Fluoroelastomers possess carbon-fluorine bonds, which are extremely strong and stable. This molecular structure gives Viton® exceptional resistance to a wide range of chemicals, including many pesticides, herbicides, fuels, oils, and solvents, as well as high temperatures. Using Viton® for the pump’s check valves ensures a proper seal, prevents backflow, resists chemical degradation, and contributes significantly to the pump’s longevity and reliable priming.
  • Santoprene® Diaphragm: The diaphragm is the flexible membrane that pulsates to move the fluid – essentially the pump’s muscle. This sprayer employs a Santoprene® diaphragm. (Science Insight): Santoprene® is a Thermoplastic Vulcanizate (TPV). It cleverly combines the flexibility, sealing ability, and resilience of traditional vulcanized rubber with the processing ease and chemical resistance more typical of thermoplastics. It provides the necessary repetitive flexing endurance (flex life) required for a diaphragm pump while resisting attack from many agricultural chemicals, ensuring consistent pumping performance over time.

The choice of these premium materials is a direct investment in the pump’s reliability and lifespan when used with compatible chemicals.
 NorthStar 26G-5.5GPM-12V High Flow ATV Broadcast and Spot Sprayer

Dual-Action Application: Mastering the Broadcast Boom and Spot Sprayer

The versatility of the NorthStar 26G stems from its ability to perform both wide-area broadcast spraying and targeted spot spraying.

Broad Strokes: The Deluxe 7-Nozzle Broadcast Boom

For efficiently treating large, open areas like lawns, pastures, or food plots, the 7-nozzle boom is the tool of choice.

  • Wide Coverage: Its design provides a substantial 11.7-foot spray swath, drastically reducing the number of passes needed compared to spot spraying.
  • Segmented Control: A key practical feature is the ability to control the left, center, and right sections of the boom independently via dedicated valves. This allows for precision spraying along edges (using just the left or right section), treating narrow strips (using just the center), or utilizing the full width.
  • Achieving Uniformity & Minimizing Drift: Effective broadcast spraying hinges on applying the chemical evenly. (Technique & Science): Key factors include maintaining a consistent boom height (the manual recommends approx. 20 inches from the target surface), consistent travel speed, and appropriate pressure. Perhaps most critically, pay attention to wind. The manual strongly advises against spraying if wind speed exceeds 4 MPH. Wind drastically increases spray drift – where fine droplets are carried off-target, potentially damaging sensitive plants, contaminating unintended areas, and reducing the effectiveness of your application. Droplet size, influenced by nozzle type and pressure, also plays a major role in drift potential.

Precision Point: The Deluxe Trigger Spot Gun

When dealing with isolated weeds, specific plants, or hard-to-reach areas, the spot sprayer function shines.

  • Targeted Application: The handheld trigger gun, connected via a 15-foot hose, allows you to direct the spray exactly where needed, conserving chemicals and protecting desirable surrounding vegetation.
  • Adjustable Nozzle: The nozzle tip can be twisted to adjust the spray pattern. (Technique & Science): You can select a tight stream pattern, ideal for reaching distant targets (up to 33 feet, according to NorthStar) or applying a concentrated dose to a specific point. Alternatively, you can adjust to a wider cone pattern (typically a hollow cone), which provides broader coverage at closer ranges, suitable for treating small patches of weeds or individual shrubs. Choosing the appropriate pattern minimizes overspray and maximizes efficiency for the task at hand.

Dialing In Performance: The Importance of Regulation and Monitoring

Achieving optimal results with any sprayer requires control over the application parameters, primarily pressure.

The Control Center: Regulator and Pressure Gauge

The NorthStar 26G provides the necessary tools for this control:

  • Pressure Regulator: This adjustable knob allows you to set the desired operating pressure for the system. (How it Works): It functions essentially as a controllable bypass valve. As you turn the knob, it adjusts the tension on a spring or diaphragm mechanism. When system pressure exceeds the set point, the mechanism opens a path allowing excess fluid flow from the pump outlet to be diverted back to the tank (bypass/agitation). This maintains a relatively stable pressure at the spray outlets (boom or gun).
  • Pressure Gauge: This provides a visual, real-time readout of the actual pressure within the system after the regulator. It confirms that the regulator is set correctly and helps diagnose potential issues (e.g., a sudden pressure drop might indicate a leak or clog).

Why Pressure Matters

Controlling the pressure isn’t just about fine-tuning; it’s fundamental to effective and responsible spraying:

  • Droplet Size & Drift: Higher pressure generally produces smaller droplets. While this can improve coverage on some targets, very fine droplets are much more susceptible to wind drift. Lowering the pressure typically results in larger, heavier droplets that are less prone to drift but might offer less uniform coverage.
  • Application Rate: Pressure directly influences the flow rate through the nozzles. Therefore, maintaining consistent pressure is essential for achieving the correct application rate (e.g., gallons per acre) determined during calibration.
  • Chemical Efficacy: Some chemical labels may specify an optimal pressure range for best results.
  • Agitation: The regulator’s bypass function also provides agitation within the tank by recirculating fluid, which is crucial for keeping wettable powders (WP), flowables (F/L), or other suspensions properly mixed.

Using the regulator and gauge allows you to adapt the sprayer’s output to the specific chemical, target, weather conditions, and desired application rate.

Containment and Flow: Tank Design and Fluid Pathway

The sprayer’s structure is designed for both holding capacity and smooth fluid delivery.

The Reservoir: 26-Gallon Polyethylene Tank

The 26-gallon capacity strikes a balance – large enough to cover significant acreage between refills, yet manageable for ATV mounting.

  • Material Choice: The tank is made of polyethylene, a common and suitable choice for agricultural tanks. (Science Insight): Polyethylene offers good chemical resistance to many common pesticides and fertilizers, is relatively lightweight (reducing the overall burden on the ATV), impact-resistant, and cost-effective. However, it’s crucial to remember the limitations noted in the manual – it’s not resistant to bleach, chlorine, or petroleum-based products. Molded-in gallon markers aid in mixing.
  • Weight Factor: Remember, water weighs about 8.34 pounds per gallon. A full 26-gallon tank adds approximately 217 pounds of liquid weight, bringing the total filled weight (including the 66.1 lb sprayer) to around 283 lbs. This significant weight drastically alters the ATV’s center of gravity and handling characteristics, reinforcing the importance of the 5 MPH speed limit.

Maintaining Clarity: The Suction Strainer

Before liquid even reaches the pump, it passes through a suction strainer located at the intake line inside the tank.

  • Critical Function: Its primary job is to filter out debris – undissolved chemical particles, dirt, plant matter – that could otherwise clog the pump valves or spray nozzles, leading to poor performance or damage.
  • Design Advantage: The NorthStar unit features a clear strainer bowl. This simple but effective design allows you to quickly and easily see if the filter screen is becoming clogged before it causes a problem.
  • Maintenance Imperative: The manual rightly emphasizes cleaning the strainer before each use. Residue from previous jobs or contaminants introduced during filling can quickly accumulate. Regular cleaning is arguably the single most important preventative maintenance step for ensuring reliable operation.

User Conveniences

Thoughtful additions enhance the user experience: integrated handles make it easier (though still demanding) to lift and position the empty tank; a dedicated hose wrap provides neat storage for the 15-foot spot gun hose; and gun clips offer a secure place to stow the spray gun when not in use or during transport.

The Foundation of Success: Safety, Responsibility, and Maintenance

Owning and operating an ATV sprayer involves more than just understanding the hardware; it demands a commitment to safety and responsible practices.

Chemical Safety First

Working with pesticides or other chemicals requires diligence:

  • Personal Protective Equipment (PPE): This is non-negotiable. Always wear chemical-resistant gloves, eye protection, long sleeves, and long pants, as a minimum. The specific chemical label may require additional PPE, such as a respirator or apron.
  • Read and Heed the Label: The chemical label is a legal document containing critical information on hazards, mixing ratios, application rates, target pests/plants, environmental precautions, first aid, and proper disposal. Following the label is paramount.

Vehicle Operation Safety

The sprayer significantly changes how your ATV behaves:

  • Altered Handling: The high center of gravity and substantial weight of the filled tank make the ATV less stable, especially during turns, braking, and on uneven ground.
  • Strict Speed Limit: The 5 MPH maximum speed limit specified in the manual is not merely a suggestion; it’s a crucial safety requirement to prevent rollovers and maintain control. Exercise extreme caution, particularly on slopes or rough terrain.

Equipment Care and Limitations

Proper care ensures longevity and prevents hazards:

  • Know Your Limits (Prohibited Substances): Reiteration is necessary: Never use bleach, chlorine, ice control chemicals, or any petroleum-based products (gasoline, diesel, kerosene, oil). These substances can rapidly degrade seals (Viton®, Santoprene®), damage the polyethylene tank, and destroy the pump mechanism, voiding the warranty and potentially causing dangerous leaks.
  • The Importance of Cleaning: Thoroughly flushing the sprayer after every use, following the chemical manufacturer’s recommendations (often involving multiple rinses and potentially a tank cleaning agent), is vital. (Why?): It prevents cross-contamination if switching chemicals, removes residues that can clog components or degrade materials over time, and ensures the sprayer is ready and safe for the next use. Proper winter storage involves draining all water and circulating RV antifreeze through the system to prevent freezing damage and lubricate internal parts.
  • Addressing Potential Issues (User Feedback Context): Understanding potential hiccups helps in proactive maintenance.
    • Fuse Concerns: Some users have reported the 25A in-line fuse blowing. While this could indicate a faulty component, it often points to issues like loose electrical connections, low voltage from the ATV’s system (especially under load), an obstruction causing the pump to overwork, or simply a momentary surge. Regularly inspecting wiring and ensuring the ATV’s electrical system is healthy is good practice.
    • Tank Residue: The observation that the pickup tube might leave a couple of gallons in the bottom is a practical consideration. Users needing to spray out every last drop may need to tilt the tank or accept that the last bit requires extra dilution or manual removal.
    • Nozzle Performance: Reports of nozzle clogging underscore the absolute necessity of using clean water/chemicals and diligently cleaning the suction strainer and individual nozzle filters/tips, especially when using formulations prone to settling or clumping.

The Key to Accuracy: Understanding Sprayer Calibration

Simply filling the tank and spraying isn’t enough for optimal results. Calibration is the process of accurately determining and adjusting your sprayer’s application rate (e.g., gallons applied per acre or per 1000 sq ft).

  • Why Calibrate? It’s essential for several reasons:
    • Effectiveness: Applying the correct amount of chemical as specified by the label ensures the product works as intended. Too little may be ineffective; too much can damage desirable plants or be wasteful.
    • Cost Savings: Avoids applying more (expensive) chemical than necessary.
    • Environmental Protection: Prevents over-application that could lead to runoff and contamination of water sources or harm to non-target organisms.
    • Compliance: Some chemical applications legally require specific rates.
  • Basic Principle: Calibration involves measuring the sprayer’s output (volume sprayed over a set time or area) at a specific pressure and consistent travel speed, then adjusting speed or pressure to match the target rate.
  • Resource: The NorthStar Owner’s Manual (M99922) contains Appendix A, which provides detailed tables and instructions to guide you through the calibration process for the broadcast boom. Taking the time to perform this step is crucial for professional-level results.
     NorthStar 26G-5.5GPM-12V High Flow ATV Broadcast and Spot Sprayer

Conclusion: Empowering Efficient and Responsible Land Management

The NorthStar 26G-5.5GPM-12V ATV Sprayer is more than just a tank and a pump; it’s a sophisticated system designed to enhance property management efficiency. Its power comes from the high-flow, continuous-duty NSQ pump built with durable, chemical-resistant materials. Its versatility shines through the dual broadcast and spot application capabilities, further refined by precise pressure control. Thoughtful design features add convenience to the demanding tasks it undertakes.

However, harnessing this power effectively and safely requires knowledge and diligence. Understanding the principles behind its operation – from the pump’s mechanics to the factors influencing spray patterns and drift – allows for more informed use. Adhering strictly to safety protocols for both chemical handling and ATV operation is paramount. Finally, committing to regular maintenance, particularly cleaning, and embracing the discipline of calibration transforms this tool from a simple applicator into an instrument of precise, responsible land stewardship. By understanding your equipment deeply, you empower yourself to achieve better results while safeguarding yourself, your property, and the environment.